Control Cubicles

Control Cubicle Design for Self-Regulating Point Heating

Self-regulating point heating systems can make use of the benefits of an integral design of control cubicle, containing individual contactors, internal 100 volt transformers, secondary circuit protective devices and simple, reliable weather monitoring devices.

The GrayBar integral control cubicle has been successfully functionally tested in an environmental chamber with the air temperature reduced to -25°C. It has also been fully EMC tested to ensure that our cubicle doesn't emit a large amount of electromagnetic interference (known as radiated and conducted emissions).

This design of heating system control enables the maintenance engineer to locate all the supply circuit components within a single enclosure, thus avoiding the safety hazard of walking the trackside to maintain individual trackside oil filled transformers.

In addition the life of the control cubicle, circuit components and associated dry type transformers is extended to 25 years (note: jelly filled trackside transformers may have a shorter service life performance due to the effects of contamination).

Within the control cubicle, the following are housed:

  • an isolator on the incoming power supply
  • a contactor to control each integral transformer
  • an override switch
  • primary & secondary circuit protective devices
  • primary & secondary 'healthy' circuit lamp indication
  • hours run meter
  • cable entry glands
  • multiple earth bonding
  • thermostatically controlled internal cubicle heating
  • identification labelling
  • space envelope for Remote Condition Monitoring

Benefits

  • Life expectancy of 25 years
  • IP66 rating
  • Tested to -25°C
  • Individual contactor per transformer, high quality internals and space envelope for RCM included

Self-Regulating Point Heating Integral Trackside Control Cubicle

The Control Cubicle is supplied complete with all switchgear, weather monitoring units and integral panel wiring and should be installed on a suitable, level, concrete base. The control cubicle enclosure must be located at least 3.5m from the nearest running rail and situated in a safe location to provide access for maintenance. Safe recess areas should not be obstructed.

A sealing compound should be applied between the enclosure and the concrete base to prevent ingress of water.

The weather monitoring control unit temperature sensors and snow detector form an integral part of the control cubicle enclosure and should be located where they can accurately monitor the weather conditions. Care should be taken to avoid locating the control cubicle where it may be protected from the elements e.g. bridges.

Due to the vulnerable nature and unreliability of rail temperature probes, the use of these devices is not recommended and, with self-regulating point heating systems, rail temperature probes are not necessary because the heater element itself ‘reads’ the rail temperature along the length of the heater element.

  • Control Cubicles - Technical

    Stainless Steel Control Cubicles

    Part Reference

    PADS No.

    Part Reference

    Description

    Cubicle Size (mm)

    GB/AR1/1

    055/020803

    Single Phase 1 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR1/2

    055/020804

    Single Phase 2 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/2

    055/020805

    Three Phase 2 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR1/3

    055/020806

    Single Phase 3 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/3

    055/020807

    Three Phase 3 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/4

    055/020808

    Three Phase 4 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/5

    055/020809

    Three Phase 5 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/6

    055/020810

    Three Phase 6 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/7

    055/020811

    Three Phase 7 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    GB/AR3/8

    055/020812

    Three Phase 8 Transformer Stainless Steel Control Cubicle

    970 w x 2050 h x 542 d

    • Control Cubicles - Technical 2

      Control Cubicle Design for Self-Regulating Point Heating

      Self-regulating point heating systems can make use of the benefits of an integral design of control cubicle, containing individual contactors, internal 100 volt transformers, secondary circuit protective devices and simple, reliable weather monitoring devices.

      The GrayBar integral control cubicle has been successfully functionally tested in an environmental chamber with the air temperature reduced to -25°C.

      This design of heating system control enables the maintenance engineer to locate all the supply circuit components within a single enclosure, thus avoiding the safety hazard of walking the trackside to maintain individual trackside oil filled transformers.

      In addition the life of the control cubicle, circuit components and associated dry type transformers is extended to 25 years (note: jelly filled trackside transformers may have a shorter service life performance due to the effects of contamination).



      Stainless Steel Control Cubicles

      Block Heaters: 120 Volts

      Part Reference

      Description

      Cubicle Size (mm)

      PADS NO.

      GB/AR1/1/1

      Single Phase, 1 Transformer, Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      055/020803

      GB/AR1/1/2

      Single Phase, 2 Transformer, Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      055/020804

      GB/AR1/1/3

      Single Phase, 3 Transformer, Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      055/020806

      GB/AR1/1/4

      Single Phase, 4 Transformer, Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/1

      3 Phase, 1 Transformer, Stainless Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/2

      3 Phase, 2 Transformer, Stainless Steel Control Cubicle,

      Standard

      970 w x 2050 h x 542 d

      055/020805

      GB/AR1/3/2/CRCM

      3 Phase, 2 Transformer, Stainless Steel Control Cubicle, Complete

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/3

      3 Phase, 3 Transformer, Stainless Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      055/020807

      GB/AR1/3/4

      3 Phase, 4 Transformer, Stainless Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d 

      055/020808

      GB/AR1/3/4/CRCM

      3 Phase, 4 Transformer, Stainless Steel Control Cubicle, Complete

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/5

      3 Phase, 5 Transformer, Stainless Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      055/020809

      GB/AR1/3/5/CRCM

      3 Phase, 5 Transformer, Stainless Steel Control Cubicle, Complete

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/6

      3 Phase, 6 Transformer, Stainless Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      055/020810

      GB/AR1/3/6/CRCM

      3 Phase, 6 Transformer, Stainless Steel Control Cubicle, Complete

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/7

      3 Phase, 7 Transformer, Stainlees Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      055/020811

      GB/AR1/3/7/CRCM

      3 Phase, 7 Transformer, Stainlees Steel Control Cubicle, Complete

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/8

      3 Phase, 8 Transformer, Stainlees Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      055/020812

      GB/AR1/3/8/CRCM

      3 Phase, 8 Transformer, Stainlees Steel Control Cubicle, Complete

      970 w x 2050 h x 542 d

      -

      GB/AR1/3/9

      3 Phase, 9 Transformer, Stainlees Steel Control Cubicle, Standard

      970 w x 2050 h x 542 d

      -

      GB/AR1/650/1/4

      Single Phase, 650V, 4 Outputs

      970 w x 2050 h x 542 d

      -

      GB/AR1/650/1/5

      Single Phase, 650V, 5 Outputs

      970 w x 2050 h x 542 d

      -

      GB/AR1/650/1/6

      Single Phase, 650V, 6 Outputs

      970 w x 2050 h x 542 d

      -

      GB/AR1/650/1/7

      Single Phase, 650V, 7 Outputs

      970 w x 2050 h x 542 d

      -





      Stainless Steel Control Cubicles

      Part Reference

      PADS No.

      Part Reference

      Description

      Cubicle Size (mm)

      GB/AR1/1

      055/020803

      Single Phase 1 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR1/2

      055/020804

      Single Phase 2 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/2

      055/020805

      Three Phase 2 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR1/3

      055/020806

      Single Phase 3 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/3

      055/020807

      Three Phase 3 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/4

      055/020808

      Three Phase 4 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/5

      055/020809

      Three Phase 5 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/6

      055/020810

      Three Phase 6 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/7

      055/020811

      Three Phase 7 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d

      GB/AR3/8

      055/020812

      Three Phase 8 Transformer Stainless Steel Control Cubicle

      970 w x 2050 h x 542 d